Project Summary
When a local fitness facility began experiencing poor cooling, uneven temperatures, and a refrigerant leak, it was clear the existing HVAC system was no longer meeting the building’s demands. Rather than invest in temporary repairs, the customer chose a complete system replacement that addressed both the aging equipment and the airflow issues that had been affecting comfort throughout the building.
Project Snapshot
Location
Ocala, FL
Industry
Fitness Center
Service
Commercial HVAC Replacement
Equipment
20-Ton Carrier Split System
Timeline
3 Days
Project Overview
A comfortable indoor environment is essential for any fitness facility. When members are exercising, body heat and occupancy levels place significant demands on the HVAC system. Even small comfort issues can affect the member experience, especially during Florida’s hottest months.
This facility’s existing 20-ton system had developed a refrigerant leak, struggled to maintain comfortable temperatures, and wasn’t distributing conditioned air evenly throughout the building. The gym floor received some cooling, but the office and the room across the gym consistently remained warmer than the rest of the facility.
Instead of continuing to repair an aging system with underlying airflow problems, the customer chose a long-term solution designed to restore comfort throughout the entire building.
Work Performed
After evaluating the existing equipment, our team recommended replacing the system and correcting the airflow issues that were preventing balanced cooling.
The project included:
- Removal of the existing commercial HVAC system
- Installation of a new 20-ton Carrier split system
- New Carrier 38AXZM25 condenser
- New Carrier 40RLAA25 air handler
- Added electric heat for year-round comfort
- Installation of a new insulated supply plenum
- Re-routed both supply trunk lines for improved airflow distribution
- Corrected supply drops serving the office and the room across the gym
- Installed a new refrigerant line set
- Installed a new secondary drain pan with overflow safety protection
- Installed a Honeywell 8000 WiFi programmable thermostat
- System startup, testing, and performance verification
By correcting the ductwork while replacing the equipment, the new system was able to deliver balanced airflow throughout the entire facility rather than simply replacing the old unit.
Results Delivered
The completed project transformed the facility’s comfort and HVAC performance.
The new 20-ton Carrier system now delivers consistent cooling throughout the gym floor, office, and surrounding spaces without the hot spots caused by the previous duct configuration.
Additional benefits include:
- Restored full cooling capacity
- Balanced airflow throughout the building
- Improved indoor comfort for members and staff
- New electric heat for year-round operation
- Modern programmable WiFi thermostat
- Reduced strain on the HVAC system
- Greater long-term reliability
For additional peace of mind, the installation is backed by a 5-year parts and compressor warranty along with United Refrigeration, Heating & Air’s 1-year workmanship warranty.
Project Photo Gallery
Need Commercial HVAC Replacement?
If your commercial HVAC system is struggling to keep up, has developed refrigerant leaks, or isn’t providing consistent comfort throughout your building, United Refrigeration, Heating & Air can help.
From equipment replacement and ductwork improvements to complete commercial HVAC installations, our experienced team delivers reliable solutions for businesses throughout Ocala, The Villages, Marion County, and surrounding Central Florida.


